Pancake Sausage Breakfast Casserole Recipe — Easy Make-Ahead Morning Bake 🥞🌭🍳
If you want a warm breakfast for a crowd this pancake sausage breakfast casserole is a winner. It mixes fluffy pancakes with savory sausage and eggs. You can prep it the night before. Then bake in the morning. It feeds many with little fuss. The dish is cozy and family friendly. Kids love it. Guests do too. I will show you a clear step-by-step method. Short steps. Simple language. Little tips to help you avoid mistakes. Let’s make a breakfast that keeps the house smelling like comfort.

⏱ Time & Servings ⏳
| Task | Time |
|---|---|
| Prep time | 20 minutes (plus chilling if overnight) |
| Bake time | 35–40 minutes |
| Total time | ~1 hour (with rest) |
| Servings | 8 people |
🧾 Ingredients 🧂
| Ingredient | Amount |
|---|---|
| Pancakes, cooked and cooled (see note) | 8 medium pancakes |
| Breakfast sausage, cooked & chopped | 12 oz (340 g) |
| Large eggs | 8 |
| Milk (whole or 2%) | 2 cups |
| Shredded cheddar cheese | 2 cups |
| Maple syrup | 1/3 cup (optional in custard) |
| Salt | 1 tsp |
| Black pepper | 1/2 tsp |
| Vanilla extract | 1 tsp (optional) |
| Butter, for greasing | 1 tbsp |
| Chopped green onions or parsley (optional) | 2 tbsp |
Tip: You can use store pancake mix or make pancakes fresh. Cool them before assembling.
🛠 Kitchen tools needed 🔪
- 9×13 inch baking dish
- Large mixing bowl
- Whisk or fork
- Skillet for sausage
- Knife and cutting board
- Measuring cups & spoons
- Spatula
- Aluminum foil

🧑🍳 Why this works — quick note ✨
Pancakes soak up the egg mixture and become a soft base. Sausage adds savory depth. Cheese gives a melty finish. Maple syrup in the custard adds a light sweet hint. Bake time sets the eggs and warms the pancakes. The result is a cross between French toast and a strata. It is homey and filling.
🧑🍳 Step-by-Step Guide — Easy to follow 📝
Step 1 — Cook sausage & pancakes (15 minutes) 🌭🥞
Cook sausage until no pink remains. Drain excess fat. Make or warm pancakes. Stack them and cut into quarters. Let pancakes cool. Warm pancakes will make the casserole soggy.
Step 2 — Preheat oven & grease dish (2 minutes) 🔥
Preheat oven to 180°C (350°F). Grease a 9×13 dish with butter or spray. Set aside.
Step 3 — Layer pancakes and sausage (3 minutes) 🧩
Place half the pancake pieces in the pan. Spread half the cooked sausage over them. Sprinkle 1 cup of shredded cheddar. Repeat with the remaining pancakes, sausage and cheese. Press lightly so layers sit well.
Step 4 — Whisk custard mix (3 minutes) 🥣
In a bowl whisk eggs, milk, maple syrup (if using), vanilla, salt and pepper. Whisk until smooth. The maple syrup adds a mild sweetness. You can skip it for a more savory dish.
Step 5 — Pour and press (2 minutes) 💧
Pour the egg mixture evenly over the layered pancakes. Press the layers gently with a spatula so the custard soaks in. Sprinkle the remaining cheese and chopped green onion on top if you like.
Step 6 — Chill or bake (if making ahead) (overnight or 30 minutes) ❄️ or ⏲️
Cover and chill overnight for best texture. If baking right away let it sit 20–30 minutes for the custard to soak in. Chilling helps the pancakes absorb the custard.
Step 7 — Bake (35–40 minutes) ⏳
Bake uncovered for 35–40 minutes until the top is golden and the center is set. A knife or toothpick should come out nearly clean. If top browns too fast loosely tent with foil.
Step 8 — Rest and serve (5 minutes) 🍽️
Let the casserole rest 5 minutes before cutting. Serve warm. Offer maple syrup, hot sauce, or ketchup on the side. Garnish with extra herbs if you like.
📝 Recipe Notes & Variations ✅
- Use buttermilk in the custard for tang and a tender crumb. Reduce added syrup if you use buttermilk.
- Swap cheddar for Gruyère, Monterey Jack or a mix for different flavors.
- Add sautéed onions, bell pepper, or mushrooms for more veg.
- For a sweeter bake use cinnamon and brown sugar in the pancake batter. Pair with fruit toppings.
- Make in a round dish if you prefer. Adjust bake time slightly.

🧊 Storage & Reheating 🔁
- Fridge: Store leftovers covered for up to 3 days.
- Freeze: Cut into portions. Wrap and freeze up to 2 months. Thaw overnight in fridge.
- Reheat: Warm individual slices in the oven at 160°C (320°F) for 10–12 minutes. Microwave works for quick heat but the texture softens. For a crisper top place under broiler for 1 minute at the end.
🥗 Serving Suggestions 🍯
- Serve with a side salad for contrast. A light greens mix works well.
- Offer fresh fruit like berries or orange slices to add bright notes.
- Pair with coffee or orange juice for a brunch feel.
- Top portions with warmed maple syrup or a dollop of Greek yogurt.
- Add hot sauce or ketchup for savory lovers.
🥗 Nutrition (Per serving approx) 🔍
| Nutrient | Amount |
|---|---|
| Calories | 420 kcal |
| Fat | 22 g |
| Carbs | 35 g |
| Protein | 18 g |
| Fiber | 2 g |
| Sugar | 8 g |
(Estimates vary by ingredients. Use specific brands for exact numbers.)

⚖️ Health benefits — small wins 🥚
- Eggs add protein and essential nutrients.
- Sausage supplies iron and B vitamins. Choose lean sausage for fewer calories.
- Adding fruit on the side raises vitamin intake.
- Using whole grain pancakes boosts fiber. Small swaps make the dish more balanced.
❌ Common Mistakes to Avoid
- Using hot pancakes. They will make the casserole soggy. Cool pancakes first.
- Pouring too thin a custard. Use the ratio above for set results.
- Overbaking. This dries the casserole. Check at 30 minutes.
- Skipping the rest time. Rest helps the custard set and flavors meld.
✨ Extra tips to make it perfect
- Use a slotted spoon to drain sausage well. Less grease gives a cleaner bake.
- Toast the pancake edges in a pan for extra texture before layering. It adds a light crust.
- If serving a crowd make two smaller dishes. They heat faster and are easier to portion.
- Add a pinch of smoked paprika for warmth. It plays nice with the maple flavor.
🛠 Kitchen workflow — stay calm
- Cook sausage and pancakes first. Let cool.
- Layer pancakes, sausage, cheese. Whisk custard.
- Pour custard and chill or rest 30 minutes.
- Bake and rest. This keeps the morning smooth.

❓ FAQs — quick helpful answers 🧾
Can I assemble this the night before?
Yes. Cover and chill overnight. Bake in morning. It saves time.
Can I use frozen pancakes?
Yes. Thaw then pat dry. Warm briefly so they are not icy before layering.
Is maple syrup required?
No. It is optional. It gives a light sweet note. Skip it for a savory bake.
Can I make this gluten free?
Yes. Use gluten free pancakes and confirm sausage is gluten free.
How long does it keep once baked?
Store in fridge up to 3 days. Reheat slices in the oven until warm.

Final thoughts ✨
This pancake sausage breakfast casserole is a great make ahead option for busy mornings and holiday brunches. It brings comfort without long morning cook time. I like the idea of serving it with fresh fruit and a pot of coffee. You can tweak it to be sweeter or more savory. Perhaps try a bit of sharp cheese or a handful of chopped herbs next time. The key is to use cooled pancakes and a good custard ratio. If you prepare it the night before you get more sleep and less stress. I think your guests will love how it looks and how little effort it takes to feed many. Try it once and you may add it to your brunch rotation.







